Custom Stainless Steel Fabrication

There are numerous kind of materials having Polymers, Ceramics and Metals as three main types each having distinctive qualities, properties shapes and chemical composition. Focusing on metals there are two types of metals Ferrous and Non Ferrous metals. Ferrous metals are those metals which comprise mostly of iron along with other elements like carbon, carbide, tungsten, vanadium, chromium, etc. Out of these ferrous metals alloys steel is most common and abundantly used all over the world in diverse sector for production of goods and services. Narrowing down, steel is further classified into many types but we will focus on stainless steel.

Why Choose Stainless steel:

Rusting is the phenomenon when reddish/Brownish crust is generated over the iron surface as it gets in contact with moisture forming oxides. This eats the iron causing damage to the iron associated parts. To tackle this Stainless steel is chosen which is resistant to corrosion and rusting and being cheaper than copper and titanium which are the other corrosion resistant metals, Stainless steel is preferred and used in huge number all over the industrial and commercial sectors. It consist of chromium which makes it resistant to corrosion and presence of carbon makes it hard. Stainless steel can be drawn into thin sheets, wires, tubes, plates and bars.

Types of Stainless Steel:

Following are some of the types of Stainless steel used for fabrication of different components:

1. Ferritic Stainless Steel:
   
   used in automotive sector and its is magnetic

2. Martensitic Stainless Steel:

   has better strength so its used in dental, surgical and cutlery industry.

3. Duplex Stainless Steel:

   used in marine applications.

4. Austenitic Stainless Steel:

   has very high resistant to corrosion and is nonmagnetic so used in kitchen appliances and food processing equipment.

Limitations:

Poor conduction of electricity is one of the main limitation of stainless steel so copper and silver replaces it. On if the main challenge for Custom stainless steel is its machining either in CNC or by conventional methods because it is 3 times stronger than standard steel it resists shear stress applied during Custom Stainless steel fabrication method like CNC Milling and CNC Turning.

Custom Stainless Steel Fabrication:

Along with Subtractive Manufacturing technique using CNC milling and CNC turning other methods like cutting, bending, welding, forming, etc. are widely used in Custom Stainless steel fabrication to make parts and component for clients of different sectors as per their needed and requirements to perform certain function effectively and efficiently.

Wuxi Lead Precision Machinery is the company with great experience, diversification in variety of production services, experienced technical staff, precise and well maintained equipment and machinery and very strict Quality control system. All of these capabilities allow us to perform custom stainless steel fabrication of parts for our dear clientele at reasonable cost, without compromising on quality and without any delay in completion time as Diverse and State of the art CNC machines are capable of Small batch CNC to large scale production without defected parts as our Quality Control team passes the part only with 100% compliance.

Also by Custom stainless steel fabrication our clients are provided with a product that’s undergo CAD/CAM techniques along with modelling on most advance solid modelling software’s so that desired changes and boundary conditions or alteration can be possible prior to manufacturing and then using Computer Aided Manufacturing software’s to set the parameters of CNC machines and beginning the production with complete efficiency with appropriate process and orientation of the job that is mounted to machine in order to decrease the waste material. Hence, by this way we not only save the money of our client but also avoid adding to the pollution and wastage of energy resources.

After the production of parts their assembly operation is done along with surface treatment is to further enhance the durability and surface protection and polishing and surface finishing to make the parts physically smooth and aesthetically appealing to the eye.

Machining:

A free machining stainless steel grade 303 is developed to ease the machining process like CNC milling and Turning, during custom stainless steel fabrication of product’s components. Content of sulfur in specific grades of stainless steel must be lower otherwise welding, bending and cold forging techniques can be compromised. Grades like 316 and Grade 304 without sacrificing the corrosion resistance, formability and welding quality provide better machinability for carrying out custom stainless steel fabrication.

When machining stainless steel, it is of the utmost importance that the machine tool is both free of vibrations, tool cutting edges are sharper, there is constant feed, their enough application of coolants and lubricants so that heat generated during the operation can be dissipated. Another method to keep the operation temperature by using longer tools to provide more area for dissipation of heat.

Application and Usage:

Over the range of industrial and commercial sector where stainless steel is used following are the some consumers of products produced via custom stainless steel fabrication:

1. Food processing industries components such as Containers, machinery, and surfaces in contact with food need corrosion resistant and high temperature resistant with good clean ability. Therefore Custom stainless steel fabrication comes to action in this industry to complete the requirements.
2. Cooking equipment and utensils in kitchen items comprises stainless steel parts.
3. Medical sector is the main consumer products of custom stainless steel fabrication such as implants and surgical instruments.
4. Construction industry base plates, structural elements and handrails are made by custom stainless steel fabrication technique.
5. Oil Platforms in seas and oceans, Ship Building, etc. in marine sector uses custom stainless steel fabrication technique to meet their demands.

Chemical and Petrochemical industries’ Pipes, tanks, and equipment need stainless steel to tackle the harsh corrosive environments.

For further detail and information please visit our website https://leadmachinery.net/ or below where our representative will help you to get ease in receiving our unique and cost effective services and products along with proper guidance and cater for your needs especially in terms of nuts and bolts.

Contact Details: No.7 Yuansheng Rd, Yangjian Industrial Park, Wuxi, China

Tel: 86-510-88533858

Fax: 86-510-88533858

Cell: +8613961886740

[email protected] Whatsapp: +8615951276160