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Datasheet · Aluminum

Aluminum alloys: 6061 vs 6063 vs 7075 vs 5052

Light, corrosion-resistant and easy to machine — but the grades are not interchangeable. Match strength, weldability and finish to the job.

Machined 6061 aluminum component
6061-T6 — the default for machined aluminum parts.

Aluminum alloys trade strength against formability, weldability and finish. The heat-treatable 6000 and 7000 series gain strength from aging; the 5000 series stays soft and formable. Picking across them is mostly about how the part is made and finished.

Grades & properties (typical T6/H32)

GradeStrengthWeldableForms wellBest for
6061High (yield ≈276 MPa)YesOKAll-round machined & structural
6063MediumYesOKExtrusions, architectural, anodized finish
7075Very high (yield ≈503 MPa)NoNoAerospace, high-load machined parts
5052Low–mediumYesExcellentSheet metal forming, marine

How to choose

Frequently asked questions

Which aluminum grade is best for machined parts?

6061-T6 is the all-round choice — good strength, machinability and weldability. For high-strength structural or aerospace parts choose 7075-T6; for sheet that will be formed, 5052.

Can you weld 7075 aluminum?

7075 is difficult to weld and prone to cracking, so it is normally machined or fastened rather than welded. 6061 and 5052 weld well.

What does the temper (T6, T651) mean?

The temper describes heat treatment and stress relief. T6 is solution-treated and artificially aged for peak strength; T651 adds stress relief for stable machining of plate.

Which grade anodizes best?

6063 and 6061 anodize cleanly and evenly, which is why architectural and finished parts use them; 7075 anodizes but can look less uniform.

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